Keçe Dünyası Mattress Felt – A Core Support Material That Enhances Sleep Quality and Product Longevity

The quality of a mattress lies in its unseen inner layers. Mattress felt is one of the most critical nonwoven materials used in mattress manufacturing for comfort, structural durability, and filling purposes, forming the backbone of the mattress. The technical felts we produce ensure that mattresses retain their shape for years and provide consistent, long-term support to the user.

Whether you are looking for felt for spring systems (Bonnell springs, pocket springs) or fully foam-based mattresses, the right felt perfectly absorbs spring impact, reduces spring noise, and significantly extends the overall lifespan of the mattress.

Types of Felt Used in the Mattress Industry:

• Needle Punch Felt (Firm Felt)
  Produced using a high-density needle-punch technique. Its firm, strong, and durable structure makes it ideal as a support layer above or below spring systems, providing firmness and shape stability to the mattress.
• Thermobond Felt (Soft Felt)
  Thermally bonded with a softer, comfort-enhancing structure. Commonly used as an intermediate filling layer in mattress toppers and foam mattresses.

With thickness options ranging from 3 mm to 20 mm and densities from 300 gsm to 2000 gsm, we offer mattress manufacturers solutions tailored to their desired level of firmness and durability. In addition, anti-bacterial and flame-retardant (FR) options are available to ensure compliance with industry standards. From our production center in Istanbul, we provide uninterrupted nationwide supply to mattress manufacturers across Turkey.

Why Choose Keçe Dünyası Mattress Felt?

• Spring Protection & Noise Insulation
  In spring mattresses, the felt layer significantly reduces noise and vibration caused by spring movement, creating a quieter and higher-quality sleep environment.
• Resistance to Sagging & Deformation
  Our high-quality needle-punched, high-GSM felts show excellent resistance to continuous pressure, maintaining mattress form over long-term use.
• Variety & Flexibility
  With both Thermobond (soft) and Needle Punch (firm) options, you can easily select the required softness or firmness—whether for a luxury comfort topper or an extra-firm medical mattress.
• Sustainability
  Upon request, we use recycled PET fibers, contributing to environmentally friendly and sustainable production solutions.
• Custom Size Production
  We offer custom cutting and roll supply for mattress widths ranging from 120 cm to 240 cm.

Mattress Felt – Technical Specifications & Application Areas

• Material: Polyester (PET), PP, Recycled PET, or blended fibers
• Production Method: Needle punch or Thermobond (thermal bonding)
• Thickness Options: 3 mm to 20 mm (wide range)
• Weight / Density: 300 g/m² – 2000 g/m² (determines density and durability)
• Firmness: Firm/rigid options for spring support; soft/medium options for filling
• Width: Custom production from 120 cm to 240 cm
• Special Treatments: Anti-bacterial and FR (flame-retardant) options
• Applications: Spring and foam mattresses, mattress toppers, bed bases, and furniture fillings
• Logistics Info: Fast delivery from our Istanbul production center to mattress and furniture manufacturers across Turkey